Merge test fixes into dev dropship flow

lastleg-service/src/main/java/com/baiyue/lastleg/dto/ContainerPlanProgressSummary.java

@@ -18,6 +18,7 @@ public record ContainerPlanProgressSummary(
     long planCount,
     long plannedInboundCodeCount,
     long pendingPlanCount,
+    long resourcePendingPlanCount,
     LocalDateTime plannedArrivalAt,
     boolean allPlansReady,
     String blockingReason
@@ -30,6 +31,6 @@ public record ContainerPlanProgressSummary(
                                         String blockingReason) {
         this(sourceContainerBookingId, containerNo, null, null, null, -1, false, null,
             totalOrderCount, inboundCodeCount, missingInboundCodeCount, planCount,
-            plannedInboundCodeCount, pendingPlanCount, plannedArrivalAt, allPlansReady, blockingReason);
+            plannedInboundCodeCount, pendingPlanCount, 0, plannedArrivalAt, allPlansReady, blockingReason);
     }
 }

lastleg-service/src/main/java/com/baiyue/lastleg/financefee/service/OverseasFeeBusinessGuard.java

@@ -29,7 +29,6 @@ public class OverseasFeeBusinessGuard {
             (result, rowNum) -> new ContainerCustomerOption(
                 result.getString("customer_id"), result.getString("customer_name")),
             String.valueOf(containerBookingId));
-        if (customers.isEmpty()) throw bad("真实货柜不存在或尚无尾程订单");
         return customers;
     }
 

lastleg-service/src/main/java/com/baiyue/lastleg/inboundplan/controller/InboundPlanController.java

@@ -49,7 +49,7 @@ public class InboundPlanController {
 
     @PostMapping("/manual")
     @PreAuthorize("hasAuthority('" + OverseasPermissions.INBOUND_ORDER_CREATE + "')")
-    @Operation(summary = "手工填写并创建单票入仓计划", description = "要求订单版本和 Idempotency-Key；仓库主档、入仓码及客户归属均由服务端校验。Required authority: "
+    @Operation(summary = "手工填写并创建单票入仓计划", description = "要求订单版本和 Idempotency-Key；仓库主档、入仓码及客户归属均由服务端校验。整柜最后一票计划保存后，服务端自动生成并绑定全柜托盘码。Required authority: "
         + OverseasPermissions.INBOUND_ORDER_CREATE)
     public ApiResponse<InboundPlanResponse> manual(@AuthenticationPrincipal AuthenticatedUser user,
                                                    @RequestHeader("Idempotency-Key") String idempotencyKey,
@@ -59,7 +59,8 @@ public class InboundPlanController {
         }
         convertScope(user, request.customerId());
         String operatorId = user.userId() == null ? user.username() : String.valueOf(user.userId());
-        return ApiResponse.success(service.convertManual(request, idempotencyKey, operatorId));
+        return ApiResponse.success(containerConversion.convertManualAndAutoMaterialize(
+            request, idempotencyKey, operatorId));
     }
 
     @PostMapping("/convert-container")

lastleg-service/src/main/java/com/baiyue/lastleg/inboundplan/mapper/InboundPlanOrderMapper.java

@@ -25,7 +25,8 @@ public interface InboundPlanOrderMapper {
         java.math.BigDecimal volumeCbm, String overseasWarehouseId, String overseasWarehouseCode,
         String overseasWarehouseName, String fbaWarehouseCode, String destinationWarehouseId,
         String destinationWarehouseCode, String destinationWarehouseName, int destinationCount,
-        boolean detained, int version, String planNo, String planStatus, Integer plannedPalletCount
+        boolean detained, int version, String planNo, String planStatus,
+        Integer plannedPalletCount, Integer materializedPalletCount
     ) { }
 
     @Select("SELECT o.customer_id AS customerId,o.id AS orderId,o.order_no AS orderNo," +
@@ -40,7 +41,10 @@ public interface InboundPlanOrderMapper {
         "COALESCE(NULLIF(o.transfer_warehouse_name,''),(SELECT MIN(NULLIF(d.destination_warehouse_name,'')) FROM ll_order_detail d WHERE d.order_id=o.id)) AS destinationWarehouseName," +
         "CASE WHEN COALESCE(NULLIF(o.transfer_warehouse_id,''),NULLIF(o.transfer_warehouse_code,'')) IS NOT NULL THEN 1 ELSE " +
         "(SELECT COUNT(DISTINCT COALESCE(NULLIF(d.destination_warehouse_id,''),NULLIF(d.destination_warehouse_code,''),'#EMPTY#')) FROM ll_order_detail d WHERE d.order_id=o.id) END AS destinationCount," +
-        "o.detained AS detained,o.version AS version,p.plan_no AS planNo,p.status AS planStatus,p.pallet_count AS plannedPalletCount " +
+        "o.detained AS detained,o.version AS version,p.plan_no AS planNo,p.status AS planStatus," +
+        "p.pallet_count AS plannedPalletCount," +
+        "(SELECT COUNT(*) FROM ll_inbound_plan_pallet pp WHERE pp.customer_id=p.customer_id " +
+        "AND pp.plan_id=p.id AND pp.warehouse_pallet_id IS NOT NULL) AS materializedPalletCount " +
         "FROM ll_order o LEFT JOIN ll_inbound_plan p ON p.customer_id=o.customer_id AND p.source_order_id=o.id " +
         "WHERE o.source_container_booking_id=#{sourceContainerBookingId} ORDER BY o.customer_id,o.id")
     List<ContainerPreviewOrderRow> containerPreviewOrders(
@@ -63,6 +67,11 @@ public interface InboundPlanOrderMapper {
     @Select("SELECT container_no FROM ll_order WHERE customer_id=#{customerId} AND id=#{orderId} LIMIT 1")
     String findContainerNo(@Param("customerId") String customerId, @Param("orderId") Long orderId);
 
+    @Select("SELECT source_container_booking_id FROM ll_order " +
+        "WHERE customer_id=#{customerId} AND id=#{orderId} LIMIT 1")
+    String findSourceContainerBookingId(@Param("customerId") String customerId,
+                                        @Param("orderId") Long orderId);
+
     @Select("SELECT o.id AS orderId,o.customer_id AS customerId,o.container_no AS containerNo," +
         "o.inbound_code AS inboundCode,o.current_status AS currentStatus,o.inbound_order_no AS inboundOrderNo," +
         "COALESCE(o.volume_cbm,0) AS volumeCbm,COALESCE(o.package_count,0) AS packageCount," +

lastleg-service/src/main/java/com/baiyue/lastleg/inboundplan/pda/service/ReceivingContainerService.java

@@ -128,6 +128,7 @@ public class ReceivingContainerService {
     public ReceivingContainerResponses.Session detail(String operatorKey, long overseasWarehouseId, String containerNo) {
         requireReadyContainer(containerNo, overseasWarehouseId, false);
         List<InboundPlan> containerPlans = requirePlans(containerNo);
+        requireMaterializedPlans(containerPlans);
         if (!warehouseEligible(containerPlans, overseasWarehouseId)) throw conflict("当前柜已分配至其他海外接柜仓，无法在本仓操作");
         ReceivingContainerSession current = sessions.findActiveByOperator(activeOperatorKey(operatorKey));
         requireSessionWarehouse(current, overseasWarehouseId);
@@ -158,6 +159,7 @@ public class ReceivingContainerService {
             return result;
         }
         List<InboundPlan> containerPlans = requirePlans(containerNo);
+        requireMaterializedPlans(containerPlans);
         if (!warehouseEligible(containerPlans, overseasWarehouseId)) throw conflict("当前柜已分配至其他海外接柜仓，无法在本仓操作");
         String activeOperatorKey = activeOperatorKey(operatorKey);
         ReceivingContainerSession active = sessions.lockActiveByOperator(activeOperatorKey);
@@ -210,10 +212,11 @@ public class ReceivingContainerService {
         List<ReceivingContainerResponses.SignedPhoto> photos = validateSignPhotos(request);
         List<Long> photoFileIds = photos.stream().map(photo -> positiveFileId(photo.fileId())).toList();
         photoFileIds.forEach(fileId -> unloadPhotos.validate(PLATFORM_SCOPE, session.getId(), fileId));
+        List<InboundPlan> containerPlans = requirePlans(session.getContainerNo());
+        requireMaterializedPlans(containerPlans);
         LocalDateTime now = LocalDateTime.now();
         session.setSignPhotos(write(photos)); session.setStatus("SIGNED"); session.setSignedAt(now);
         session.setOperatorName(operatorName); session.setUpdatedAt(now); update(session);
-        List<InboundPlan> containerPlans = requirePlans(session.getContainerNo());
         for (InboundPlan plan : containerPlans) {
             workflow.ensureSignedTask(plan.getCustomerId(), plan, operatorKey, operatorName, photoFileIds, now);
         }
@@ -705,6 +708,21 @@ public class ReceivingContainerService {
                 || "LOCKED".equals(pallet.getAssignmentStatus()));
     }
 
+    private void requireMaterializedPlans(List<InboundPlan> containerPlans) {
+        for (InboundPlan plan : containerPlans) {
+            int expected = plan.getPalletCount() == null ? 0 : plan.getPalletCount();
+            long materialized = pallets.selectCount(new LambdaQueryWrapper<InboundPlanPallet>()
+                .eq(InboundPlanPallet::getCustomerId, plan.getCustomerId())
+                .eq(InboundPlanPallet::getPlanId, plan.getId())
+                .isNotNull(InboundPlanPallet::getWarehousePalletId)
+                .isNotNull(InboundPlanPallet::getWarehouseLocationId)
+                .isNotNull(InboundPlanPallet::getWarehouseResourceLockId));
+            if (expected <= 0 || materialized < expected) {
+                throw conflict("入库计划尚未完整绑定真实托盘，请先在平台按柜生成入库计划");
+            }
+        }
+    }
+
     private void validatePallet(InboundRef ref, WarehouseResourceGateway.WarehousePalletReference pallet) {
         if ("SCRAPPED".equals(pallet.status())) throw conflict("Pallet is scrapped");
         long actualWarehouse;

lastleg-service/src/main/java/com/baiyue/lastleg/inboundplan/service/ContainerInboundPlanConversionCoordinator.java

@@ -4,6 +4,7 @@ import com.baomidou.mybatisplus.core.toolkit.IdWorker;
 import com.baiyue.lastleg.inboundplan.dto.ContainerInboundPlanPreviewResponse;
 import com.baiyue.lastleg.inboundplan.dto.ConvertContainerInboundPlanRequest;
 import com.baiyue.lastleg.inboundplan.dto.InboundPlanResponse;
+import com.baiyue.lastleg.inboundplan.dto.ManualInboundPlanRequest;
 import com.baiyue.lastleg.inboundplan.entity.ContainerPlanConversionCommand;
 import com.baiyue.lastleg.inboundplan.mapper.ContainerPlanConversionCommandMapper;
 import com.baiyue.lastleg.inboundplan.pda.gateway.WarehouseResourceGateway;
@@ -30,6 +31,10 @@ import java.util.LinkedHashMap;
 import java.util.List;
 import java.util.Map;
 import java.util.Objects;
+import java.util.HashSet;
+import java.util.Set;
+import java.util.regex.Matcher;
+import java.util.regex.Pattern;
 import java.util.stream.Collectors;
 
 @Service
@@ -42,6 +47,35 @@ public class ContainerInboundPlanConversionCoordinator {
     @Resource private ObjectMapper objectMapper;
     @Resource private PlatformTransactionManager transactionManager;
 
+    /**
+     * Saves one manually adjusted plan, then materializes every plan in the container as soon as
+     * the last logical plan is complete. The manual endpoint is therefore never a separate pallet
+     * creation workflow: for a one-order container this happens immediately; for a multi-order
+     * container the final manual save closes the whole container.
+     */
+    public InboundPlanResponse convertManualAndAutoMaterialize(ManualInboundPlanRequest request,
+                                                                String idempotencyKey,
+                                                                String operatorId) {
+        InboundPlanResponse manual = plans.convertManual(request, idempotencyKey, operatorId);
+        String bookingId = plans.sourceContainerBookingId(manual.customerId(), manual.sourceOrderId());
+        ContainerInboundPlanPreviewResponse preview = plans.previewContainer(bookingId);
+        List<ContainerInboundPlanPreviewResponse.Order> orders = preview.groups().stream()
+            .flatMap(group -> group.orders().stream()).toList();
+        boolean allLogicalPlansComplete = !orders.isEmpty() && orders.stream().allMatch(order ->
+            "PLANNED".equals(order.readiness()) || "RESOURCE_PENDING".equals(order.readiness()));
+        boolean needsMaterialization = orders.stream()
+            .anyMatch(order -> "RESOURCE_PENDING".equals(order.readiness()));
+        if (!preview.ready() || !allLogicalPlansComplete || !needsMaterialization) return manual;
+
+        List<InboundPlanResponse> materialized = confirm(new ConvertContainerInboundPlanRequest(
+            bookingId, preview.snapshotVersion(), preview.snapshotHash()),
+            "AUTO-MANUAL:" + hash(List.of(bookingId, idempotencyKey)));
+        return materialized.stream()
+            .filter(plan -> Objects.equals(plan.customerId(), manual.customerId())
+                && Objects.equals(plan.sourceOrderId(), manual.sourceOrderId()))
+            .findFirst().orElse(manual);
+    }
+
     public List<InboundPlanResponse> confirm(ConvertContainerInboundPlanRequest request, String idempotencyKey) {
         String bookingId = required(request.sourceContainerBookingId(), 128, "来源柜预订 ID 不能为空");
         String key = required(idempotencyKey, 128, "Idempotency-Key 必须为1至128个字符");
@@ -116,7 +150,7 @@ public class ContainerInboundPlanConversionCoordinator {
             WarehouseResourceGateway.PalletBatchEnsure ensure = new WarehouseResourceGateway.PalletBatchEnsure(
                 preparation.warehouseId(), command.getBatchKey(), preparation.items().stream().map(item ->
                     new WarehouseResourceGateway.PalletBatchItemRequest(Long.parseLong(item.customerId()),
-                        item.businessKey(), item.planNo(), item.globalSequenceNo(), "STANDARD",
+                        item.businessKey(), item.planNo(), item.globalSequenceNo(), "WOOD",
                         item.fbaWarehouseCode(), item.palletCode())).toList());
             WarehouseResourceGateway.PalletBatchResponse reservation;
             try {
@@ -201,21 +235,76 @@ public class ContainerInboundPlanConversionCoordinator {
         catch (RuntimeException exception) {
             throw new ResponseStatusException(HttpStatus.CONFLICT, "柜级接柜仓 ID 无效", exception);
         }
-        List<PreparedItem> items = new ArrayList<>();
-        int globalSequence = 0;
-        for (ContainerInboundPlanPreviewResponse.Order order : preview.groups().stream()
-            .flatMap(group -> group.orders().stream()).filter(item -> "READY".equals(item.readiness())).toList()) {
-            long planId = IdWorker.getId();
-            String planNo = numbers.next("INBOUND_PLAN", order.destinationWarehouseCode(), planId);
+        List<PreparedOrder> preparedOrders = new ArrayList<>();
+        Map<String, String> prefixByFba = new LinkedHashMap<>();
+        Map<String, Integer> nextIndexByFba = new LinkedHashMap<>();
+        Set<String> usedPalletCodes = new HashSet<>();
+        List<ContainerInboundPlanPreviewResponse.Order> convertibleOrders = preview.groups().stream()
+            .flatMap(group -> group.orders().stream())
+            .filter(item -> "READY".equals(item.readiness()) || "RESOURCE_PENDING".equals(item.readiness()))
+            .toList();
+        for (ContainerInboundPlanPreviewResponse.Order order : convertibleOrders) {
             List<String> sourcePalletNos = plans.sourcePalletNos(
                 order.customerId(), Long.parseLong(order.orderId()), order.orderType());
+            int targetPalletCount = "RESOURCE_PENDING".equals(order.readiness())
+                ? Objects.requireNonNullElse(order.plannedPalletCount(), 0)
+                : Objects.requireNonNullElse(order.suggestedPalletCount(), 0);
+            if (sourcePalletNos.size() > targetPalletCount) {
+                throw new ResponseStatusException(HttpStatus.CONFLICT, "计划托数不能少于已生成的头程托盘码数量");
+            }
+            String fbaCode = trimToNull(order.fbaWarehouseCode());
+            if (fbaCode != null) {
+                for (String palletCode : sourcePalletNos) {
+                    PalletCodeParts parts = palletCodeParts(preview.containerNo(), palletCode);
+                    String previousPrefix = prefixByFba.putIfAbsent(fbaCode, parts.prefix());
+                    if (previousPrefix != null && !previousPrefix.equals(parts.prefix())) {
+                        throw new ResponseStatusException(HttpStatus.CONFLICT, "同一 FBA 仓的头程托盘码内部编码不一致");
+                    }
+                    nextIndexByFba.merge(fbaCode, parts.index(), Math::max);
+                    if (!usedPalletCodes.add(palletCode)) {
+                        throw new ResponseStatusException(HttpStatus.CONFLICT, "头程托盘码存在重复");
+                    }
+                }
+                if (sourcePalletNos.isEmpty()) {
+                    throw new ResponseStatusException(HttpStatus.CONFLICT, "散货订单缺少头程托盘码快照");
+                }
+            }
+            InboundPlanService.PlanIdentity existing = "RESOURCE_PENDING".equals(order.readiness())
+                ? plans.existingPlanIdentity(order.customerId(), Long.parseLong(order.orderId())) : null;
+            long planId = existing == null ? IdWorker.getId() : existing.planId();
+            String planNo = existing == null
+                ? numbers.next("INBOUND_PLAN", order.destinationWarehouseCode(), planId) : existing.planNo();
+            if (existing != null && existing.palletCount() != targetPalletCount) {
+                throw new ResponseStatusException(HttpStatus.CONFLICT, "人工计划托数与柜级预览已不一致");
+            }
+            preparedOrders.add(new PreparedOrder(order, planId, planNo, targetPalletCount,
+                List.copyOf(sourcePalletNos)));
+        }
+
+        List<PreparedItem> items = new ArrayList<>();
+        int globalSequence = 0;
+        for (PreparedOrder preparedOrder : preparedOrders) {
+            ContainerInboundPlanPreviewResponse.Order order = preparedOrder.order();
+            List<String> sourcePalletNos = new ArrayList<>(preparedOrder.sourcePalletNos());
             boolean warehouseGeneratedPallets = trimToNull(order.fbaWarehouseCode()) == null
                 && !"ONE_CLICK_DROPSHIP".equals(order.orderType());
-            if (!warehouseGeneratedPallets && sourcePalletNos.size() != order.suggestedPalletCount()) {
-                throw new ResponseStatusException(HttpStatus.CONFLICT, "头程托盘码数量与柜级预览不一致");
+            if (!warehouseGeneratedPallets && !"ONE_CLICK_DROPSHIP".equals(order.orderType())) {
+                String fbaCode = order.fbaWarehouseCode().trim();
+                String prefix = prefixByFba.get(fbaCode);
+                while (sourcePalletNos.size() < preparedOrder.targetPalletCount()) {
+                    int next = nextIndexByFba.compute(fbaCode, (ignored, current) -> current == null ? 1 : current + 1);
+                    String palletCode = prefix + "-" + String.format("%03d", next);
+                    if (!usedPalletCodes.add(palletCode)) {
+                        throw new ResponseStatusException(HttpStatus.CONFLICT, "补生成托盘码发生重复");
+                    }
+                    sourcePalletNos.add(palletCode);
+                }
+            } else if (!warehouseGeneratedPallets && sourcePalletNos.size() != preparedOrder.targetPalletCount()) {
+                throw new ResponseStatusException(HttpStatus.CONFLICT, "一件代发托盘码数量与柜级预览不一致");
             }
-            for (int localSequence = 1; localSequence <= order.suggestedPalletCount(); localSequence++) {
-                items.add(new PreparedItem(order.customerId(), Long.parseLong(order.orderId()), planId, planNo,
+            for (int localSequence = 1; localSequence <= preparedOrder.targetPalletCount(); localSequence++) {
+                items.add(new PreparedItem(order.customerId(), Long.parseLong(order.orderId()), preparedOrder.planId(),
+                    preparedOrder.planNo(),
                     localSequence, ++globalSequence, "CIP:" + generationId + ":" + globalSequence,
                     trimToNull(order.fbaWarehouseCode()), warehouseGeneratedPallets
                         ? null : sourcePalletNos.get(localSequence - 1)));
@@ -379,7 +468,26 @@ public class ContainerInboundPlanConversionCoordinator {
     }
 
     public record Preparation(long warehouseId, List<PreparedItem> items) { }
+    private record PreparedOrder(ContainerInboundPlanPreviewResponse.Order order, long planId, String planNo,
+                                 int targetPalletCount, List<String> sourcePalletNos) { }
     public record PreparedItem(String customerId, long orderId, long planId, String planNo,
                                int localSequenceNo, int globalSequenceNo, String businessKey,
                                String fbaWarehouseCode, String palletCode) { }
+
+    private static PalletCodeParts palletCodeParts(String containerNo, String palletCode) {
+        String stableContainerNo = trimToNull(containerNo);
+        String stablePalletCode = trimToNull(palletCode);
+        if (stableContainerNo == null || stablePalletCode == null) {
+            throw new ResponseStatusException(HttpStatus.CONFLICT, "集装箱号或头程托盘码缺失");
+        }
+        Matcher matcher = Pattern.compile("^(" + Pattern.quote(stableContainerNo) + "-.+)-(\\d{3})$")
+            .matcher(stablePalletCode);
+        if (!matcher.matches()) {
+            throw new ResponseStatusException(HttpStatus.CONFLICT,
+                "头程托盘码不符合‘集装箱号-FBA内部编码-下标’规则");
+        }
+        return new PalletCodeParts(matcher.group(1), Integer.parseInt(matcher.group(2)));
+    }
+
+    private record PalletCodeParts(String prefix, int index) { }
 }

lastleg-service/src/main/java/com/baiyue/lastleg/inboundplan/service/InboundPlanService.java

@@ -76,6 +76,15 @@ public class InboundPlanService {
             : sourcePalletMapper.palletNos(customerId, orderId);
     }
 
+    @Transactional(readOnly = true)
+    public String sourceContainerBookingId(String customerId, long orderId) {
+        String bookingId = trimToNull(orderMapper.findSourceContainerBookingId(customerId, orderId));
+        if (bookingId == null) {
+            throw new ResponseStatusException(HttpStatus.NOT_FOUND, "尾程订单不存在或未绑定来源柜");
+        }
+        return bookingId;
+    }
+
     @Transactional
     public InboundPlanResponse convertManual(ManualInboundPlanRequest request, String idempotencyKey,
                                              String operatorId) {
@@ -121,6 +130,14 @@ public class InboundPlanService {
         WarehouseResourceGateway.WarehouseReference receivingWarehouse =
             requiredReceivingWarehouse(containerWarehouseId);
         validateOrders(snapshots);
+        int minimumPalletCount = suggestedPalletCount(order);
+        int sourcePalletCount = Objects.requireNonNullElse(
+            sourcePalletMapper.palletNos(customerId, request.orderId()), List.<String>of()).size();
+        minimumPalletCount = Math.max(minimumPalletCount, sourcePalletCount);
+        if (request.palletCount() < minimumPalletCount) {
+            throw new ResponseStatusException(HttpStatus.BAD_REQUEST,
+                "人工计划托数不能少于柜级预览建议托数 " + minimumPalletCount);
+        }
         InboundPlanResponse response = createPlan(customerId, request.orderId(), snapshots, List.of(), null,
             request, receivingWarehouse);
         LastlegOrderCommandRecord command = new LastlegOrderCommandRecord();
@@ -186,9 +203,9 @@ public class InboundPlanService {
             ContainerInboundPlanPreviewResponse.Order first = items.get(0);
             return new ContainerInboundPlanPreviewResponse.Group(first.destinationType(),
                 first.destinationWarehouseId(), first.destinationWarehouseCode(), first.destinationWarehouseName(),
-                items.size(), (int) items.stream().filter(item -> "READY".equals(item.readiness())).count(),
-                items.stream().filter(item -> "READY".equals(item.readiness()))
-                    .map(ContainerInboundPlanPreviewResponse.Order::suggestedPalletCount)
+                items.size(), (int) items.stream().filter(InboundPlanService::requiresContainerConversion).count(),
+                items.stream().filter(InboundPlanService::requiresContainerConversion)
+                    .map(InboundPlanService::pendingPalletCount)
                     .filter(Objects::nonNull).mapToInt(Integer::intValue).sum(),
                 items.stream().filter(item -> "PLANNED".equals(item.readiness()))
                     .map(ContainerInboundPlanPreviewResponse.Order::plannedPalletCount)
@@ -199,9 +216,9 @@ public class InboundPlanService {
                     .filter(Objects::nonNull).mapToInt(Integer::intValue).sum(), List.copyOf(items));
         }).toList();
         int blocked = (int) orders.stream().filter(item -> "BLOCKED".equals(item.readiness())).count();
-        int pendingOrders = (int) orders.stream().filter(item -> "READY".equals(item.readiness())).count();
-        int pendingPallets = orders.stream().filter(item -> "READY".equals(item.readiness()))
-            .map(ContainerInboundPlanPreviewResponse.Order::suggestedPalletCount)
+        int pendingOrders = (int) orders.stream().filter(InboundPlanService::requiresContainerConversion).count();
+        int pendingPallets = orders.stream().filter(InboundPlanService::requiresContainerConversion)
+            .map(InboundPlanService::pendingPalletCount)
             .filter(Objects::nonNull).mapToInt(Integer::intValue).sum();
         int existingPallets = orders.stream().filter(item -> "PLANNED".equals(item.readiness()))
             .map(ContainerInboundPlanPreviewResponse.Order::plannedPalletCount)
@@ -246,7 +263,20 @@ public class InboundPlanService {
         String fbaWarehouseCode = isFbaDestination(row) ? trimToNull(row.fbaWarehouseCode()) : null;
         String destinationCode = fbaWarehouseCode != null
             ? row.fbaWarehouseCode().trim() : row.destinationWarehouseCode();
-        String readiness = planned ? "PLANNED" : blockers.isEmpty() ? "READY" : "BLOCKED";
+        boolean materialized = planned && row.plannedPalletCount() != null
+            && row.materializedPalletCount() != null
+            && row.materializedPalletCount() >= row.plannedPalletCount();
+        if (planned && !materialized && row.materializedPalletCount() != null
+            && row.materializedPalletCount() > 0) {
+            blockers.add("PLAN_PALLET_BINDING_INCOMPLETE");
+        }
+        if (planned && !materialized && !("PENDING_ASSIGNMENT".equals(row.planStatus())
+            || "SIGNED".equals(row.planStatus()))) {
+            blockers.add("PLAN_ALREADY_STARTED");
+        }
+        String readiness = planned ? materialized ? "PLANNED"
+            : blockers.isEmpty() ? "RESOURCE_PENDING" : "BLOCKED"
+            : blockers.isEmpty() ? "READY" : "BLOCKED";
         return new ContainerInboundPlanPreviewResponse.Order(row.customerId(), row.customerName(),
             String.valueOf(row.orderId()), trimToNull(row.orderNo()) == null ? row.sourceOrderNo() : row.orderNo(),
             row.inboundCode(), row.orderType(), destinationType, row.destinationWarehouseId(),
@@ -276,6 +306,26 @@ public class InboundPlanService {
         }
     }
 
+    private int suggestedPalletCount(SourceOrderSnapshot order) {
+        try {
+            return PalletAllocator.allocate(List.of(new PalletAllocator.LineInput(order.orderId(),
+                warehouseKey(order), volume(order), order.packageCount(), order.recommendedPalletCount())))
+                .pallets().size();
+        } catch (IllegalArgumentException exception) {
+            throw new ResponseStatusException(HttpStatus.CONFLICT, "订单货量不能计算预览建议托数", exception);
+        }
+    }
+
+    private static boolean requiresContainerConversion(ContainerInboundPlanPreviewResponse.Order order) {
+        return "READY".equals(order.readiness()) || "RESOURCE_PENDING".equals(order.readiness());
+    }
+
+    private static Integer pendingPalletCount(ContainerInboundPlanPreviewResponse.Order order) {
+        return "RESOURCE_PENDING".equals(order.readiness())
+            ? Objects.requireNonNullElse(order.plannedPalletCount(), 0)
+            : Objects.requireNonNullElse(order.suggestedPalletCount(), 0);
+    }
+
     private static String destinationType(InboundPlanOrderMapper.ContainerPreviewOrderRow row) {
         if ("ONE_CLICK_DROPSHIP".equals(row.orderType())) return "ONE_CLICK_DROPSHIP";
         if (isFbaDestination(row)) return "FBA";
@@ -552,9 +602,22 @@ public class InboundPlanService {
             Map<Integer, WarehouseResourceGateway.PalletBatchItem> reserved = prepared == null ? Map.of()
                 : prepared.pallets().stream().collect(Collectors.toMap(PreparedPallet::sequenceNo,
                     PreparedPallet::reservation));
-            created.put(refIndex, createPlan(ref.customerId(), ref.orderId(), snapshots.get(pendingIndex), standardPalletNos.get(pendingIndex),
+            List<String> effectivePalletNos = standardPalletNos.get(pendingIndex);
+            if (prepared != null && !effectivePalletNos.isEmpty()) {
+                effectivePalletNos = prepared.pallets().stream()
+                    .sorted(Comparator.comparingInt(PreparedPallet::sequenceNo))
+                    .map(value -> value.reservation().palletCode()).toList();
+            }
+            created.put(refIndex, createPlan(ref.customerId(), ref.orderId(), snapshots.get(pendingIndex), effectivePalletNos,
                 wholePallets.get(pendingIndex), null, null, prepared, reserved));
         }
+        for (int index = 0; index < refs.size(); index++) {
+            InboundPlan existing = existingPlans.get(index);
+            PreparedPlan prepared = preparedPlans.get(refs.get(index).orderId());
+            if (existing != null && prepared != null) {
+                materializeExistingPlan(existing, refs.get(index), prepared);
+            }
+        }
         List<InboundPlanResponse> result = new ArrayList<>(refs.size());
         for (int index = 0; index < refs.size(); index++) {
             InboundPlan existing = existingPlans.get(index);
@@ -568,6 +631,47 @@ public class InboundPlanService {
     public record PreparedPallet(int sequenceNo, String businessKey,
                                  WarehouseResourceGateway.PalletBatchItem reservation) { }
 
+    public PlanIdentity existingPlanIdentity(String customerId, long orderId) {
+        InboundPlan plan = planMapper.findBySourceOrder(customerId, orderId);
+        if (plan == null) return null;
+        return new PlanIdentity(plan.getId(), plan.getPlanNo(), Objects.requireNonNullElse(plan.getPalletCount(), 0));
+    }
+
+    public record PlanIdentity(long planId, String planNo, int palletCount) { }
+
+    private void materializeExistingPlan(InboundPlan plan, InboundPlanOrderMapper.ContainerOrderRef ref,
+                                         PreparedPlan prepared) {
+        if (!Objects.equals(plan.getId(), prepared.planId()) || !Objects.equals(plan.getPlanNo(), prepared.planNo())
+            || !Objects.equals(plan.getCustomerId(), prepared.customerId())
+            || !Objects.equals(ref.orderId(), prepared.orderId())) {
+            throw new ResponseStatusException(HttpStatus.CONFLICT, "人工计划与柜级托盘预留快照不一致");
+        }
+        if (!("PENDING_ASSIGNMENT".equals(plan.getStatus()) || "SIGNED".equals(plan.getStatus()))) {
+            throw new ResponseStatusException(HttpStatus.CONFLICT, "仅待入库或已签收但未实收的已有计划可由整柜生成补齐托盘");
+        }
+        List<InboundPlanPallet> pallets = palletMapper.selectList(new LambdaQueryWrapper<InboundPlanPallet>()
+            .eq(InboundPlanPallet::getCustomerId, plan.getCustomerId())
+            .eq(InboundPlanPallet::getPlanId, plan.getId())
+            .orderByAsc(InboundPlanPallet::getSequenceNo).last("FOR UPDATE"));
+        if (pallets.size() != prepared.pallets().size() || pallets.size() != plan.getPalletCount()) {
+            throw new ResponseStatusException(HttpStatus.CONFLICT, "人工计划托数与柜级托盘预留数量不一致");
+        }
+        Map<Integer, PreparedPallet> preparedBySequence = prepared.pallets().stream().collect(Collectors.toMap(
+            PreparedPallet::sequenceNo, value -> value));
+        for (InboundPlanPallet pallet : pallets) {
+            if (pallet.getWarehousePalletId() != null) {
+                throw new ResponseStatusException(HttpStatus.CONFLICT, "人工计划已存在真实托盘，不能重复补齐");
+            }
+            PreparedPallet value = preparedBySequence.get(pallet.getSequenceNo());
+            if (value == null) throw new ResponseStatusException(HttpStatus.CONFLICT, "人工计划托盘序号不完整");
+            pallet.setSourcePalletNo(value.reservation().palletCode());
+            applyReservedPallet(pallet, value.reservation());
+            palletMapper.updateById(pallet);
+        }
+        plan.setUpdatedAt(LocalDateTime.now());
+        planMapper.updateById(plan);
+    }
+
     private WholePalletInput wholePallet(DropshipPalletSnapshot pallet) {
         return new WholePalletInput(pallet.sourcePalletNo(), Math.toIntExact(pallet.packageCount()));
     }

lastleg-service/src/main/java/com/baiyue/lastleg/mapper/LastlegOrderMapper.java

@@ -42,6 +42,11 @@ public interface LastlegOrderMapper extends BaseMapper<LastlegOrder> {
         "AND NULLIF(TRIM(p.status),'') IS NOT NULL THEN NULLIF(TRIM(o.inbound_code),'') END) AS plannedInboundCodeCount," +
         "SUM(CASE WHEN p.id IS NULL OR NULLIF(TRIM(p.plan_no),'') IS NULL OR NULLIF(TRIM(p.status),'') IS NULL " +
         "THEN 1 ELSE 0 END) AS pendingPlanCount," +
+        "SUM(CASE WHEN p.id IS NOT NULL AND p.status IN ('PENDING_ASSIGNMENT','SIGNED') " +
+        "AND COALESCE(p.pallet_count,0)&gt;0 AND " +
+        "(SELECT COUNT(*) FROM ll_inbound_plan_pallet pp WHERE pp.customer_id=p.customer_id " +
+        "AND pp.plan_id=p.id AND pp.warehouse_pallet_id IS NOT NULL)&lt;COALESCE(p.pallet_count,0) " +
+        "THEN 1 ELSE 0 END) AS resourcePendingPlanCount," +
         "CASE WHEN COUNT(o.estimated_warehouse_at)=COUNT(*) " +
         "AND COUNT(DISTINCT o.estimated_warehouse_at)=1 THEN MAX(o.estimated_warehouse_at) ELSE NULL END AS plannedArrivalAt," +
         "CASE WHEN SUM(CASE WHEN NULLIF(TRIM(o.inbound_code),'') IS NULL THEN 1 ELSE 0 END)=0 " +

lastleg-service/src/main/java/com/baiyue/lastleg/service/LastlegOrderService.java

@@ -176,7 +176,7 @@ public class LastlegOrderService {
             summary.assignmentVersion(), invalidContainer ? false : summary.canChangeReceivingWarehouse(),
             invalidContainer ? issue : summary.receivingWarehouseLockReason(), summary.totalOrderCount(),
             summary.inboundCodeCount(), summary.missingInboundCodeCount(), summary.planCount(),
-            summary.plannedInboundCodeCount(), summary.pendingPlanCount(), summary.plannedArrivalAt(),
+            summary.plannedInboundCodeCount(), summary.pendingPlanCount(), summary.resourcePendingPlanCount(), summary.plannedArrivalAt(),
             false, issue);
     }